Today's packaging industry faces many problems, which directly lead to environmental damage, material waste, inefficiency, etc., and several major problems facing the packaging industry:
1. The packaging design is complex, the types of materials are many, and the packaging efficiency is low;
2. Too much protection of the product;
3. The packaging volume is large, resulting in waste of logistics costs;
4. Container space utilization is low.
In order to better solve the above problems, companies can improve from four aspects: the company's SCM (supply chain management system), logistics improvement, logistics cost reduction and package improvement. Enterprises adopt different solutions according to their own purposes.
Here are some design improvements made by a certain Ricoh company in Shanghai in terms of environmental protection and cost savings:
As we all know, in order to protect the homeland on which we depend, the use of paper packaging materials is more environmentally friendly. However, most of the angle lining materials selected by packaging companies are EPS, which is mainly due to the strong bearing capacity of EPS materials, which is suitable for transporting relatively heavy goods. For lighter goods, corrugated paper can be used. Thus, one ton of corrugated paper Compared with EPS materials, it can reduce thousands of tons of carbon dioxide emissions every year. Such a small change has taken a big step for our environmental protection cause.
Production efficiency is the life of the enterprise. If the working time and labor intensity of each worker's packaged single product are reduced, not only the production efficiency will be improved, but also the production enthusiasm of the employees will be increased. In order to cope with this problem, Ricoh has integrated the original components of a product and adopted an integrated packaging design. The company integrated multiple scattered packaging parts and designed it into a large-format material. The folding combination can be formed, and the transformation makes the company save thousands of dollars and even tens of thousands of packaging operations every year. In addition, the same product of different sizes can also adopt the same design, and only a certain adjustment of the crease position and a little subsequent supplement can reduce the waste and simplify the process.
In addition to improving efficiency and saving transportation costs, it is also one of the most concerned issues for enterprises. Taking shipping as an example, the space of each container is limited, and the maximum placement of goods is expected by every enterprise, but the number of yards is scientific. This requires a full understanding of the strength and maximum load of the carton, a reasonable increase in the number of stacks, saving space in the container and improving utilization. Take a Ricoh company as an example: before the improvement, only 20 pieces of packaging materials can be placed in each tray. After repeated paper tests, it is found that up to 44 pieces of packaging can be placed without damaging the items. This kind of improvement has produced a very obvious effect. With an annual purchase of 20,000 sets of pallets, the company will reduce the pallet fee by 37,000 yuan and the transportation cost by 70,000 yuan per year.
Through continuous rationalization of packaging implementation, a Ricoh company in Shanghai saved about RMB 1.45 million in 2011. In the general environment where industry profits are generally reduced, cost savings are imminent. Ricoh has saved a lot of cost by simple design improvement, which also enlightens other companies to conduct a brainstorming according to their own characteristics and explore the cost-saving road suitable for the company.
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