Global commercial printing houses have reached record levels of investment in the purchase of web offset presses. Between 2004 and 2006, approximately 1 billion euros were invested in the new web offset printing press system, occupying the largest share of 47% in the European market. The share of investment in North America is nearly 30%, with Asia, Oceania / Pacific, Africa and Latin America accounting for about 1/4. Judging from the market share of printer manufacturers' machines, Manroland accounted for 38%, ranking ahead of Gauss (31%) and KBA (11%).
Paper consumption
The long-term growth momentum of commercial web offset printing has become more transparent through the analysis of the differences in European paper demand according to the most important web printing method. For example, the annual paper consumption of the thermoset web offset method increased from 5.1 million tons in 1995 to 8.5 million tons in 2006, an increase of 67%. In the direct comparison, the annual paper consumption for cold-set web offset printing increased from 9 million tons (1995) to 10.8 million tons (2006), an increase of about 20%, and the paper used in the publication of gravure printing The volume increased from 3.7 million tons to 4.4 million tons (an increase of 19%). Compared with paper consumption, magazines, catalogs and advertisements that have more than doubled in Europe today are printed using thermosetting methods, such as publishing gravure printing. Ten years ago, the leading edge of commercial web offset printing accounted for only 40%.
Trend towards XXL wide range
The rapid increase in demand for thermoset printing products has also spurred the printing industry's investment in rotary printing presses that are increasingly widening and accelerating. Since the mid-1990s, the newly installed 24-page to 80-page high-capacity web offset presses have increased annual total investment from 12% to 38% in 2006. Today in the economically developed regions of Europe, every two commercial rubber wheels have a high-capacity system. Since 1996, the Manroland alone has sold and installed about 300 Lithoman and Rotoman series machines in portrait and landscape sizes. Among them, about 90 Lithoman machines have tape widths from 1780mm to 2060mm.
The significant increase in productivity is not only achieved through the XXL tape width of 2060mm and the printing speed of more than 15m / s, but also using automation technology to greatly reduce the installation time, waste paper rate and system maintenance costs. A new generation of highly efficient folding unit with high degree of automation and maintenance comfort is another basic prerequisite for the increasing popularity of commercial rubber wheels. Important components such as the inking unit, the superstructure of the folding machine and the automatic presetting of the folding unit, the automated paper logistics processing and the optimal start-up curve, these enable high-capacity printers to print economically from 20,000 to 30,000 copies of low-print products with medium or high-end pages. For example, the value of waste paper reached today is only 1/3 of 10 years ago. Therefore, commercial rubber wheels are in line with the industry's trend towards short-run printing.
On the other hand, the combination of higher paper speeds and wide paper belts has greatly increased the total output of high-capacity machines. Today a 72-page machine produces more than 3 million A4 pages per hour. System components that optimize process technology, such as blankets, fountain solution, silicone, or printing ink rollers, are fundamental prerequisites for improving productivity and quality stability on high-efficiency printers. For example, these tested and machine-coordinated materials are constantly evolving under the Manroland Printcom mark. In principle, the close cooperation with suppliers of important paper, ink, dryers, materials and components for pre-press and post-press processing is of increasing importance.
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